Industrial Dust Monitoring System
Dustroid Max
The Dustroid Max is an industrial-grade particulate monitoring system designed for critical applications that require precise dust level measurements. Operating on the Laser Scattering Working Principle, it has a heated inlet to dehumidify air samples, enhancing accuracy and stability. Its innovative design reduces humidity by up to 60%, making it an ideal solution for dust monitoring in humid environments. With the capability to measure particulate matter (PM) concentrations up to 30 mg/m³, the Dustroid Max ensures reliable monitoring for critical industrial processes.
Dustroid Max can monitor dust levels in areas with high-dust-laden activities like Construction, Mining, Quarrying, Ports, and Metallurgic processes. Monitoring dust levels around heavy dust-laden activities is crucial as it directly impacts nearby areas and employees’ health. Efficient dust monitoring allows industries to take timely action, such as activating dust suppression systems. With the rise of smart dust mitigation systems, automation becomes seamless using accurate particulate matter data from the Dustroid Max.
The Dustroid Max is designed to measure a broad range of parameters, including PM1, PM2.5, PM10, and PM100, as well as temperature and humidity. With its cutting-edge technology, it ensures highly accurate and efficient monitoring. The system features a heated inlet for humidity correction, enhancing measurement precision even in challenging environments. An anti-static inlet prevents particulate loss during sampling, while remote calibration capabilities simplify maintenance processes. Additionally, auto firmware updates ensure seamless operation, making the Dustroid Max a reliable choice for long-term dust monitoring.
The Dustroid Max incorporates an intelligent optical particle counter capable of transmitting data through GSM, Wi-Fi, LORA, and other communication modules. The collected data is sent to the Oizom cloud in real-time, with an inbuilt memory backup to ensure no data is lost in case of network disruptions. Users can visualize the data on the Oizom IoT Terminal, which offers real-time dashboards, automated reports, and smart alerts for actionable insights.
Furthermore, the Dustroid Max supports Rest APIs, enabling seamless integration with automated dust mitigation systems such as fogging cannons, misting systems, and ambient dust purification solutions. This integration ensures proactive and efficient dust management, empowering industries to maintain cleaner and safer environments.
- Integrated monitoring solution to monitor different sizes of air-particulates i.e 1Micron (PM1), 2.5Micron (PM2.5), 10Micron (PM10), 100Micron (PM100), Light, UV, Temperature, Humidity.
- Options to attach external modules from a wide range of parameters such as Wind-speed, Wind-direction, Rainfall, and Ambient Noise.
- Solar compatible solution with internal battery for more than 24Hours backup.
- Wide range of communication protocols to choose from (as per solution architecture and availability).
- Easy to install using plug-and-play design. Versatile mounting availability to install on poles, walls, or any existing structure.
- Lowcost solution to deploy at multiple locations to establish a dense dust monitoring network.
- Using onboard calibration capability, an installed device can also be calibrated on the spot without taking back to the laboratory.
- Real-time data transfer allows for appropriate environmental actions.
- Data availability in the Dust Data Software Platform for further visualization and analytics.
- Dust Data API fulfills various applications and use-cases.
- Patent Pending Technology: Works on innovative e-breathing technology for higher data accuracy
- Solar Powered: Capable of running independently on solar power
- Retrofit Design: Plug and play design for ease of implementation
- Compact: Light-weight and compact system installed at 12-15 feet (4-5 m) height
- Ultimate Durability: Made of high-grade engineering-metal and composite polymers for long life
- Real-Time Data: Continuous monitoring and real-time data transfer at configurable intervals
- Network Agnostic: Supports a wide range of connectivity options like GSM / WiFi / LoRa / NBIoT/ Ethernet
- Weatherproof: IP65 grade enclosure for endurance against harsh weather conditions
- Tamper Proof: Comes with a security system to avoid tampering/malfunction/sabotage
- Identity & Configuration: Each equipment carries its unique identity with geo-tagging through wireless configuration
- Over-The-Air Update: Automatically upgradeable from a central server without any onsite visit
- 3-Level Calibration: Can also be calibrated by a third party nodal agency, reference station co-location, and spot calibration
These are the external modules that can attach to our online dust monitoring system, Dustroid Max.
Also, please note that the external modules do not come as a part of standard offerings. You can order it separately or include it while purchasing the Dustroid Max – an Advanced Online Dust Monitoring System. Please speak with our expert team to choose the right accessories as per your application.
Dustroid dust monitoring system works on proven working principles like Optical Particle Counting, Laser Scattering, Semiconductor, and Optical Measurement. As a part of our proprietary ‘Micro Active Sampling’ (e-breathing technology), we have a sophisticated suction-and-exhaust system for air sample collection and monitoring inside a controlled environment. This isolates the effect of the external environment on measurement to achieve 13% higher accuracy than the industry standards.
Laser Scattering – The sensor emits a laser beam to diffract through the air sample collected in the equipment. Hence, the intensity of the beam scattered from the particles provides particle size distribution and concentration data.
- GSM/GPRS: Second-generation digital cellular network for global coverage
- Ethernet: Wired local area network deployment capability for secure data transfer
- LoRa: Low Range, Low Power consumption transmission in sub-gigahertz radio frequency bands like 433 MHZ, 868 Mhz & 915 Mhz.
- Sigfox: Wide-reach & ultra-narrowband transmission for extensive area coverage with up to 140 uplink messages a day, 12 octet payload, and 100 bytes/second data rate.
- LTE: Standard wireless broadband communication for mobile devices and data terminals
- NB-IoT: High connection density capability with single Narrow-Band of 200kHz and enhanced Machine-Type communication LTE.
- WiFi: Wireless Local Area network deployment functionality based on the IEEE 802.11 standard.
- MODBUS: RS283 and RS485 based industrial grade communication
Dust Data Overview
Micro-analysis Dashboard
Historical Data Analytics
Dust Quality Report
Smart Alerts
Historical Data-set Download
Dust Data is also accessible using secured HTTP/MQTT APIs. Using the APIS, the data can be published on Public Display, Smart TVs, Websites (using widget), and Mobile Apps.
By building conditional algorithms and logic on the realtime dust data, automated dust suppression is possible.
Product Applications
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